Slurry Wall Construction for Effective Groundwater Control
GFWA is an experts in slurry walls, shown by numerous projects throughout Australia.
A slurry wall is generally used as a cut-off barrier by excavating the ground to depth using a diaphragm wall grab, hydrofraise or excavator. Excavation is done under slurry, which is commonly a mixture of cement, bentonite and water that will create a cut-off wall after curing.
Our processes
Stage 1: Site Preparation
The construction site is cleared of any debris, vegetation, and existing structures that could interfere with the project. Guide walls are installed along the alignment of the planned slurry wall. These guide walls, typically constructed from reinforced concrete, serve as templates to ensure the trench for the slurry wall is accurately positioned and vertically aligned. The guide walls also help in maintaining the shape and stability of the trench during excavation.
Stage 2: Trench Excavation
The trench is excavated using specialized equipment such as mechanical grabs, clamshells, or hydraulic trench cutters. The excavation process is carefully controlled to follow the shape and dimensions of the planned slurry wall. The depth of the trench is determined based on the structural requirements and soil conditions. The removed soil or rock is managed and disposed of according to the project’s waste management plan.
Stage 3: Slurry Support
To stabilize the trench walls and prevent collapse, bentonite slurry is used. Bentonite, a type of clay, is mixed with water to create a thick, viscous fluid that supports the trench walls by exerting hydrostatic pressure. The slurry also helps to control groundwater ingress. The slurry level is continuously monitored and adjusted to ensure the trench remains stable throughout the excavation process.
Stage 4: Reinforcement Cage Installation
A steel reinforcement cage, pre-fabricated to match the dimensions of the trench, is lowered into the excavation. The cage consists of interconnected vertical and horizontal steel bars tied together to form a rigid structure. The reinforcement provides the necessary tensile strength to the slurry wall, enabling it to withstand bending and shear forces.
Stage 5: Concrete Placement
Concrete is placed in the trench using tremie pipes, which allow the concrete to be poured from the bottom up. This method ensures that the concrete displaces the bentonite slurry, filling the trench completely without segregation. The concrete must be of high quality, with appropriate mix design to achieve the required strength and durability.
Stage 6: Slurry Removal
Once the concrete has set and cured, the excess bentonite slurry is removed from the top of the trench. The slurry can be recycled and reused in other sections of the wall or disposed of in compliance with environmental regulations. Proper slurry management is essential to minimize waste and environmental impact.
Stage 7: Quality Control
Thorough inspections are conducted to ensure the slurry wall meets all design specifications and structural integrity standards. This includes checking the dimensions, alignment, and strength of the concrete. Non-destructive testing methods such as ultrasonic testing or integrity testing may be used to assess the quality of the concrete and the effectiveness of the reinforcement.
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